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Conversion of Oil Sands By-Products to Closure Landforms

LE0057

Project

Conversion of Oil Sands By-Products to Closure Landforms

Timeline

2017-2019

Scope of Work

The goal of this project was to collect high-level design and environmental information on oil sands mining by-products to guide their use in the construction of landforms or landform elements as part of the reclaimed post-closure mining landscape, and to highlight geotechnical and geoenvironmental issues related to the handling or long-term storage of these by-product materials. The project had three phases: (1) Data Gap Analysis – identify ‘critical’ mining by-products anticipated in the post-closure landscape and conduct a data gap analysis of the present body of knowledge concerning the geotechnical and geoenvironmental properties of these by-products; (2) ‘Adaptive Landform’ Concept Review – improve understanding of the evolution of reclaimed landforms in the post-closure landscape – how to predict this evolution and associated changes, how to design for these changes, and how to communicate these evolutionary processes to others; and (3) Landform Conversion Assessment – characterize the selected critical by-products geotechnically and geoenvironmentally, using laboratory and field data collected by mine operators, and provide considerations regarding how each by-product might be used, re-used, or stored in the reclaimed landscape.

Conclusions

In Phase 1, 5 tasks were completed: (1) updated list of testing requirements and protocols; (2) regional list of 25 by-products; (3) identification of critical by-products; (4) review of data on 10 critical by-products; and (5) data gap analysis – 5 critical by-products had enough information for assessment, and 5 did not. In Phase 2, landform evolution was explored through a literature review and a workshop of experts. It was recommended that oil sands operators: (1) adopt the framework of landform evolution and checklist of landform evolution processes in landform and closure plan designs and adaptive management programs; (2) prepare an overview of each process that summarizes: a) its definition, b) its timelines, and c) prediction tools and design guidance for that process; (3) conduct a workshop to identify knowledge gaps for predicting or designing for the processes and determine a path towards filling knowledge gaps and prioritize ‘key’ landform evolution processes; and (4) present these findings to internal engagement teams for awareness and discussion. In Phase 3, 12 by-products were assessed for use, re-use or storage in the reclaimed landscape. Geotechnical data were assessed based upon constructability considerations while geoenvironmental data were assessed based upon solute transport considerations.

Project Type

EPA Led Study

Project Year(s)

2017-2019

Project Manager

Jack O'Neill

Company Lead

Suncor

Tags

centrifuged mature fine tailings (CMFT) closure landscape closure plan designs composite or consolidated tailings (CT) dried mature fine tailings (DMFT) flue gas desulphurization wastes fluid tailings (FT) fly ash froth cake froth treatment tailings (FTT) landform construction landform evolution long-term storage oil sands by-products petroleum coke (coke) solute transport steam-assisted gravity drainage (SAGD) water treatment wastes (salt waste and Newalta sludge) tailings

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